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Foamex News/Financial Results

 

FOAMEX INTERNATIONAL ANNOUNCES FOURTH QUARTER

AND FULL-YEAR 2001 RESULTS

  • 4Q01 Sales up 4.8%, Gross Profit up 13.7% over 4Q00

  • Company Issues $300 Million of Senior Secured Notes; Strengthens Balance Sheet and Increases Financial Flexibility

  • S&P Upgrades Foamex Credit Ratings; Moody's Raises Outlook to Positive

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LINWOOD, PA, March 27, 2002 – Foamex International Inc. (Nasdaq: FMXI), the leading manufacturer of flexible polyurethane and advanced polymer foam products in North America, today announced its 2001 fourth quarter and full-year financial results.

Fourth Quarter 2001 Results                                                                                       Sales                                                                                                                                       Net sales for the fourth quarter were $310.6 million, up 4.8% from $296.3 million in the fourth quarter of 2000.  Gross profit increased 13.7%, to $41.6 million in 2001 from $36.6 million in 2000.  Gross profit as a percentage of net sales increased to 13.4% in 2001 from 12.3% in 2000.

Earnings                                                                                                                                  Net loss for the quarter was $29.4 million, or $1.24 per diluted share, compared with income of $3.5 million, or $0.14 per diluted share in the fourth quarter of 2000.  Loss from operations was $15.1 million for the quarter, compared with income from operations of $21.5 million in the fourth quarter of 2000.  The fourth quarter results included restructuring, impairment and other charges of $35.4 million ($18.4 million non-cash), related to Foamex’s previously announced Project Transformation operational restructuring.  Excluding the charge, fourth quarter 2001 income from operations and diluted EPS would have been $20.3 million and $0.23 per share, respectively.

Selling, general and administrative (SG&A) expense for the 2001 fourth quarter was $20.9 million, up 40.6% from the fourth quarter of 2000.  EBDAIT for the 2001 fourth quarter was $30.3 million, down 5.9% from the fourth quarter of 2000.   The increase in SG&A was primarily related to increased bad debt expense, higher professional fees and higher employee and benefit costs. SG&A was 4% lower in the fourth quarter compared to the third quarter.

Interest and debt issuance expense for the quarter was $14.1 million, a decrease of 23.8% from the 2000 quarter, due to reduced debts levels and lower interest rates.  The Company’s consolidated debt at December 31, 2001 was $666.6 million, down $45.3 million from a year earlier.

Commenting on the results, Marshall Cogan, Chairman and founder of Foamex, said, “Recently, Foamex took three critically important actions that will significantly improve the Company’s future performance: installing an experienced and talented senior management team; launching Project Transformation to increase efficiency and leverage our proprietary VPF technology; and continuing to deleverage the balance sheet.

“We are also very pleased to have refinanced the Company earlier this month, strengthening our balance sheet by reducing short-term obligations and increasing financial flexibility.  This is an important endorsement of Foamex’s business strategy and management team, and will allow us to grow our business and generate meaningful long-term shareholder value,” Cogan added.

Peter Johnson, Foamex’s President and Chief Operating Officer, said, “Foamex delivered solid fourth quarter results despite a difficult economic environment.  Now, as we continue to implement our operational improvements and invest in our promising pipeline of new technical and consumer related products, we will continue to concentrate on better execution and improved efficiencies in order to enhance our profitability and provide a strong platform for growth in the future.” 

Outlook                                                                                                                    Commenting on the Company’s outlook, Thomas Chorman, Executive Vice President and Chief Financial Officer of Foamex said, “The market is beginning to show moderate signs of recovery and the sales momentum that began during the fourth quarter appears to have continued into the first quarter of this year.  However, we are planning for only modest growth and remain cautious in our outlook for the year.”

Full-Year 2001 Results                                                                                                       Sales                                                                                                                                       Net sales were $1.253 billion for the full year of 2001, down 0.3% from $1.258 billion in 2000.  Gross profit in 2001 was $180.1 million, an increase of 4.7% from $172.0 million in 2000.   Gross profit as a percentage of net sales increased to 14.4 % in 2001 from 13.7% in 2000.

Earnings                                                                                                                               Net loss for 2001 was $5.6 million, or $0.24 per diluted share, compared with net income of $17.0 million, or $0.67 per diluted share in 2000.  Income from operations for the full year 2001 was $63.5 million, down from $96.5 million in 2000.  The full year results included restructuring, impairment and other charges of $36.1 million, largely due to the fourth quarter restructuring charge of $35.4 million, which is related to Foamex’s previously announced Project Transformation operational restructuring.   In 2000, restructuring, impairment and other charges were $6.3 million, principally for severance costs and plant consolidations.   Excluding Project Transformation charges in full year 2001 income from operations and diluted EPS would have been $98.9 million and $1.17 per share, and respectively. 

SG&A expense was $80.5 million for the full year, up 16.2% from 2000.  The increase was primarily due to higher professional fees, partially associated with a change in accountants, increased bad debt expense and higher employee and benefits costs.

For the full year 2001, EBDAIT was $135.2 million, down 4.0% from $141.0 million in 2000.

Interest and debt issuance expense was $63.2 million for the year, down $12.0 million from 2000.  The decrease was primarily due to reduced debts levels and lower interest rates.

Business Segment Performance                                                                                 Foam Products                                                                                                                  Foam Products net sales for the fourth quarter were $117.8 million, down 3.7% from the fourth quarter of 2000, and  $499.7 million for the full year of 2001, down 3.8% from 2000.  Income from operations for the fourth quarter was $13.7 million, up 21.8% from the fourth quarter of 2000, and $66.3 million for the full year of 2001, up 20.6% from 2000.

Carpet Cushion Products                                                                                               Carpet Cushion Products net sales for the fourth quarter were $58.6 million, down 8.8% from the fourth quarter of 2000, and $231.0 million for the full year, down 9.9% from 2000.  Loss from operations was $1.5 million in the fourth quarter and $6.8 million for the full year 2001.

Automotive Products                                                                                            Automotive Products net sales for the fourth quarter were $96.7 million, up 26.6% from the fourth quarter of 2000, and $377.8 million for the full year, up 10.3% from 2000.  Income from operations for the fourth quarter was $3.7 million, down 2.9% from the same period one year ago, and $21.2 million for the full year, down 4.7% from 2000.

Technical Products                                                                                                             Net sales for Technical Products in the fourth quarter were $29.4 million, up 12.9% from the fourth quarter of 2000, and $111.0 million for the full year, up 4.1% from 2000.  Income from operations for the fourth quarter were $4.4 million, down 35.5% from the fourth quarter of 2000, and $22.9 million for the full year, down 20.8% from 2000.

Foamex L.P. Results (Includes Foamex Carpet Cushion LLC for all periods)       Foamex L.P., a wholly-owned subsidiary of Foamex International Inc, reported total sales of $310.6 million for the fourth quarter of 2001, up 4.8% from the fourth quarter in 2000, and $1.253 billion for the full year of 2001, down 0.3% from $1.258 billion in 2000. 

EBDAIT for the 2001 fourth quarter was $30.7 million, down 5.0% from the fourth quarter of 2000.  For the full year 2001, EBDAIT was $136.5 million, down 3.8% from $141.9 million in 2000.

Interest and debt issuance expense for the quarter was $14.1 million, a decrease of 24.2% from the 2000 quarter, due to reduced debts levels and lower interest rates.  Foamex L.P.’s consolidated debt at December 31, 2001 was $666.6 million, down $45.3 million from a year earlier.

Business Update                                                                                                   Refinancing                                                                                                                     Foamex also announced that on March 25, 2002 it completed the previously announced sale of senior secured notes and amendment of its credit facilities.   Foamex L.P. raised $300 million of senior secured notes, increased from an expected $200 million, in a private placement under rule 144A.  These notes bear interest at the rate of 10 3/4% and are due April 1, 2009.  The net proceeds of the $300 million have been or will be applied to repay indebtedness. 

Of the net proceeds from the offering (approximately $280 million), approximately $231.5 million was applied to reduce the Company’s bank debt, and approximately $48.5 million may be used to repurchase or redeem the Company’s existing senior subordinated notes within a certain period of time.  To the extent such amount is not used for this purpose, it will be applied to further reduce the Company’s bank term loan indebtedness.

Additionally, Foamex International contributed all of its equity interest in Foamex Carpet Cushion LLC to Foamex L.P., making Foamex Carpet Cushion LLC a wholly-owned subsidiary of Foamex L.P.   As part of this contribution, Foamex L.P. borrowed $31.6 million under a new Term E Loan and used the proceeds to retire all existing indebtedness of Foamex Carpet Cushion LLC.  The new Term E Loan bears interest at a variable rate and matures on June 30, 2005.  

Foamex L.P. also raised a new $100 million revolving credit facility.  The new revolving credit facility bears interest at a variable rate and matures on June 30, 2005.  Foamex also raised a new $25 million Term F Loan.  The new Term F Loan bears interest at a variable rate and matures on June 30, 2005.  Proceeds of the Term F Loan were used to repay indebtedness under the existing revolving credit facility.

Rating Agencies Upgrades                                                                                                    In connection with the refinancing, Foamex L.P. and Foamex Capital Corporation’s credit rating were reviewed by both Standard & Poor’s and Moody’s.  S&P raised its corporate credit rating on Foamex L.P. from B to B+.  Additionally, S&P raised its ratings on the Company’s senior credit facilities from B+ to BB- and on the Company’s existing senior subordinated notes from CCC+ to B-, while rating the senior secured notes B.  Moody’s changed its rating outlook to positive from stable.

“Project Transformation” Operational Restructuring Program                                  Also in December, Foamex announced its comprehensive profit enhancement plan, Project Transformation, leveraging Foamex’s VPF technology to reduce costs, spur revenue growth, and drive increased long-term profitability and shareholder value.  The Company expects to realize pre-tax cost savings of approximately $20 million in 2002 and $30 million in 2003 as a result of this program. 

Project Transformation is well underway and as of today, 79 salaried positions, mostly in corporate and support functions, have been eliminated.  Additionally, as of today Foamex has closed two rebond operations, one in California and one in Tennessee.  The Company has begun to centralize its purchasing functions and leverage its scale to negotiate new national procurement contracts for supplies and services.

Annual Meeting                                                                                                            Foamex will hold its annual meeting June 5, 2002.

Conference Call and Replay                                                                                        Foamex management will host a conference call today, Wednesday, March 27, 2002, at 10:00 a.m. EST to discuss the Company’s fourth quarter and full year 2001 results.  Investors can access the conference call in the U.S. by dialing (888) 373-3590 (international callers, dial (712) 257-3170), asking to be connected to the Foamex investor call led by Peter Johnson.

In addition, interested parties may listen to the conference call over the Internet at www.foamex.com.  To listen, go to the website 15 minutes early to register and download and install any necessary audio software.  For those unable to participate, a rebroadcast will be made available at the Company’s web site after the call.  It will be available shortly after the call.

About Foamex International Inc.                                                                                Foamex, headquartered in Linwood, PA, is the world's leading producer of comfort cushioning for bedding, furniture, carpet cushion and automotive markets.   The company also manufactures high-performance polymers for diverse applications in the industrial, aerospace, defense, electronics and computer industries as well as filtration and acoustical applications for the home. For more information visit the Foamex web site at http://www.foamex.com.

Forward-Looking Statements                                                                                           This press release contains, and oral statements made from time to time by representatives of the Company may contain, forward-looking statements within the meaning of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended.  Such forward-looking statements include, without limitation, those relating to completion of the operational restructuring as currently contemplated and the currently anticipated benefits of the restructuring, including those relating to the work force reductions, cost savings and restructuring charges from Project Transformation, the expected benefits of expanding the use of VPF technology, the Company's ability to introduce new products, enhance sales growth and margins and the outlook for the Company's financial performance. These forward-looking statements are affected by risks, uncertainties and assumptions that the Company makes about, among other things, its ability to implement customer selling price increases in response to higher raw material costs, raw material price increases, general economic conditions, conditions in the capital markets, the interest rate environment, the level of automotive production, carpet production, furniture and bedding production and housing starts, the completion of various restructuring/consolidation plans, the achievement of management’s business plans, its capital and debt structure (including various financial covenants), litigation and changes in environmental legislation and environmental conditions and other factors mentioned in the documents filed by the Company with the Securities and Exchange Commission.  While the Company believes that its assumptions regarding the foregoing matters are reasonable, any of the assumptions could be inaccurate, and therefore there can be no assurance that the Company's forward-looking statements will prove to be accurate. Additional information that could cause actual results to vary materially from the results anticipated may be found in the Company's most recent Form 10-K and other reports filed with the Securities and Exchange Commission. Readers should be aware that any forward-looking statement made in this press release or elsewhere by the Company speaks only as of the date on which it is made, and the Company disclaims any obligation or intent to update any of the factors listed above or forward-looking statements.

Non-GAAP Measures                                                                                                   Information in this press release presents the effects of adjusted income from operations before restructuring, impairment and other charges, EPS excluding these charges, as well as EBDAIT as we believe the information is useful given the significance of such items. We define EBDAIT as income from operations plus depreciation and amortization, restructuring, impairment and other charges and income from equity interest in joint ventures. These non-GAAP measures should not be considered as any measure of performance or liquidity under generally accepted accounting principles such as net income and cash flows from operating activities and such measures may not be comparable to similarly titled measures of other companies.

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