The patented Variable Pressure Foaming (VPF^SM) Technology utilized by Foamex sets the standard in environmentally responsible foam manufacturing. In fact, VPF^SM is the most environmentally friendly process for the manufacture of polyurethane foams worldwide. The closed chamber reduces the need for auxiliary-blowing agents required in traditional foam production, and maximizes our ability to control process emissions.

VPF^SM enables us to develop and produce unique, value-enhancing products for our customers, while providing higher yields from raw materials than traditional foaming methods. This combination of superior product performance and reduced air emissions provides an important technological edge for Foamex. Foamex operates four VPF^SM facilities throughout the United States.

Compared to standard foam production methods, VPF^SM technology exceeds the Clean Air Act Requirements. The most beneficial advantage of the VPF^SM manufacturing process is that the physical properties of the polyurethane foam are controlled through the use of pressure rather than chemicals, allowing Foamex to reduce its use of methylene chloride.

The VPF^SM method of manufacturing is beneficial to Foamex employees at our manufacturing facilities. Minimizing methylene chloride use reduces the possibility that Foamex employees will be exposed to the hazardous substance. Continuous employee air monitoring provides data to support the fact that VPF^SM is contributing to a safe work environment.

Starting in 1999, Foamex made a concerted effort to substitute and/or eliminate methylene chloride use in our foam production process. Over the last five years, Foamex has succeeded in reducing methylene chloride emissions by 85%.